Metalworking is shaping and reshaping metal materials into various forms and structures. It involves using different metalworking equipment to form, cut, weld, and assemble metal components into the desired shape and structure. Here are the three main processes of metalworking and types of metalworking equipment:
Cutting involves removing excess material from a workpiece to create a desired shape or size. You can use various cutting techniques, such as sawing, shearing, and grinding. The sawing process uses a saw blade to cut through metal. You may use a cutting tool to slice pieces off a metal sheet for shearing.
You can also use an abrasive material to grind away metal parts and achieve a smooth surface. These techniques can be used to produce complex shapes and prepare parts for welding and other joining processes.
Shaping can transform raw materials into components that you can use in various applications. The process involves bending, rolling, forging, and extruding the metal to achieve a desired shape.
Common methods for shaping metals include cold-working, hot-working, and machining. Cold-working is a process where metals are bent and formed into desired shapes at room temperature. Hot-working involves working the metal at extreme temperatures to make it more malleable.
Machining is cutting or shaping a piece of metal with tools such as drills, lathes, and milling machines. Each process may result in a different end product, and you need to understand which best suits your needs.
Joining is connecting two or more pieces of metal. Popular joining techniques include welding, riveting, soldering, and brazing.
Welding is connecting two pieces of metal by melting them together with a welding torch or other similar tool. You can melt and fuse filler material, such as flux, on the metals being joined. This can create a strong bond that can withstand significant force and wear.
Riveting involves hammering a rivet into place between two pieces of metal. The rivet expands and fills the gap between the two pieces of metal, creating a powerful bond. One can use riveting in many applications, including automotive and aeronautical parts.
Soldering uses a low-melting point alloy to join two pieces of metal together. This technique requires heating the alloy to its melting point, which can then flow over and fill any gaps between the two pieces of metal. You can use soldering for delicate projects without a stronger bond.
Brazing is similar to soldering but uses a higher-temperature alloy that melts and flows over both pieces of metal being joined. You can apply this technique in industrial applications as it produces a powerful bond.
The Main Types of Metalworking Tools
Drills come in various shapes and sizes, from handheld electric drills to large stationary machines. The most common type of drill used for metalworking is the twist drill. It has a cylindrical shaft with two cutting edges at the tip. It uses a rotating motion to cut into the material. You can use drills to create precise holes for fasteners or to enlarge existing holes.
Lathes are a versatile kind of metalworking equipment. You can use lathes in cutting, drilling, boring, sanding, threading, knurling, and grinding metals. There are several different types of lathe machines available, each designed for specific tasks. They include:
Benchtop Lathes: These have a relatively small footprint, which can make them ideal for smaller projects or tight spaces.
Engine Lathes: Lathes with engines are much larger and more powerful than benchtop models. They are built for heavy-duty applications such as machining large parts.
Turret Lathes: These can allow for automated operations and greater accuracy when machining multiple parts.
Milling machines use rotary cutters to eliminate undesired material. The workpiece can be placed on the working table to allow the rotating tools to move vertically.
Milling machines can help with peripheral milling and face milling. In face milling, you can mill a flat surface at the right angle to the rotation of the cutter. In peripheral milling, you can place the cutter parallel to the workpiece. You can use this tool in simple cutting, drilling, and complex shaping.
Choose the Right Metalworking Equipment
Metalworking is a vast field that can offer numerous opportunities for creativity, innovation, and entrepreneurship. Whether you are a seasoned metalworker or just starting, there is always something new to learn, explore, and create.